THE TUNDRA BUILD
In 2017 we purchased a 2008 Tundra TRD Off-Road solely because Double Cab Tacomas of the same vintage and mileage were almost double the price.
We never planned on using it outside of North America. But in 2021 when we started looking for a new vehicle platform that could support a live-in camper, we didn’t have to look further than our proverbial driveway.
Our 1990 Toyota Pickup, affectionately named Little Red, has been our go-to adventure mobile since 2013. It has seen a couple of continents and a few revisions along the way but remains a tiny 30-year-old minitruck. The sentimental value is strong, and it does a wonderful job of scooting through moderately-sized whoops, narrow trails, and soft sand. The Go Fast Camper V1 wedge camper keeps the truck light while providing a taste of inside living space.
Over the past nine years, our lifestyle has changed. Now we work from the road (requiring a proper workspace) and we don’t always have the option to chase summer (meaning that a four-season camper would be a huge benefit). We’re almost a decade older and have gone a little soft. It’s sad but true. A bit of air-conditioning during the summer and heated seats during the winter wouldn’t hurt us one bit. As we age, our mortality becomes more and more evident: safety items such as airbags become a consideration, if not a priority.
The decision to step out of Little Red and into something else is difficult enough, but the real question was, “What would we choose next?”
We wanted a hard-sided (or at least a composite pop-up) camper of some flavor to shelter us from wind gusts and sub-zero temperatures, allowing travel in any season. We also knew we’d like to drive the vehicle internationally, so parts availability overseas was also important. 70 Series Land Cruiser Troopys with pop-tops have become super popular in the North American market, but we’d be looking at high-kilometer Cruisers with a living space not so different from what we already had.
In the end, we decided to go with a truck that was parked in our proverbial driveway—although we needed some convincing for the full go-ahead. Our 2008 Toyota Tundra only had 191,350 kilometers on the clock, but we originally told ourselves that it was too large for international travel. Eventually, I came across old photos of Gary and Monica Wescott and Turtle V (their 1999 Ford F-550) traveling through Central Asia. Well, I thought, if they can do that in a full-size Ford, surely we can do something similar in our Tundra! The Tundra is as narrow and shorter than a 144 Sprinter, and those are found around the world. To confirm, we played a game last time we were in Mexico: “Could the Tundra do this?” Whether driving on soft sand, meandering through tight trails, or navigating small towns, the answer was almost always “Yes.” On a recent trip through Saudi Arabia, we saw 200-Series Land Cruisers, Tundras, and Sequoias everywhere, proving that parts availability shouldn’t be a problem. Worst case scenario: we order parts online via Part Souq and have DHL deliver to us. Our decision was made.
Once we were convinced that full size truck could work the rest of the benefits fell into place. First of all, our truck is a perfect baseline that has been well-maintained throughout its life. Second, it’s paid for and waiting for an adventure. Plus, the Tundra shares a plethora of parts with an internationally sold 200-Series Land Cruiser and Sequoia. Brakes, hubs, steering components, and drivetrain are mostly interchangeable. Although the payload isn’t substantial, it’s a something we can work within as long as we select a camper and other components that are light and necessary. We can also spent quality time removing a few items currently installed to free up some of that precious payload capacity.
The Major Details.
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Front Suspension, Wheels, and Tires
Suspension is the foundation of any overland vehicle build. Its purpose is to manage the additional payload of tents, campers, armor, and other accessories.
We used a combination of parts including Old Man Emu BP-51 shocks, Deaver springs, Timbren bumpstops, TRD and Hellwig sway bars, and Total Chaos Fabrication upper and lower control arms.
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Rear Suspension, Gears, and Locker
Toyota never intended the Tundra to be fully laden at all times. The stock suspension, gear ratio, and Auto LSD were designed to keep the average consumer happy—someone who normally keeps the bed empty other than an occasional trip to Home Depot or IKEA.
The next stage of this build will have us installing a MITS Alloy tray and an Overland Explorer Vehicles pop-up camper, adding about 1400 pounds to the Tundra permanently. Although the tray and camper haven’t arrived yet, now is the perfect time to prepare the truck for the future heavy load.
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MITS Alloy Tray and OEV Camper
One of the biggest reasons we embarked on this project was to upgrade from a small wedge camper on a mini truck to a larger, more comfortable camper with generous inside living space—something that we could travel and work in for months at a time. We knew that a flatbed camper would allow for a more efficient layout versus a slide-in model, but finding both a tray and a camper that would suit our wants and needs took a while to become apparent.
The Not So Major Details.
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C4 Front Bumper and TRD Skid Plate
The type of off-pavement travel we do with the Tundra generally limits the risk to the undercarriage of our truck, but the chance of a front impact is always relatively high. We decided to reduce weight by removing the full-length CBI Off-Road steel skid plates in exchange for a Toyota TRD Pro aluminum front skid plate.
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Camper Mods for Full-Time Living
The Overland Explorer Vehicles Alpine camper comes well-equipped for comfortable off-grid camping, but for our purposes, not entirely ready for full-time life on the road with the flatbed model. Sure, there are factory options available that would provide a turnkey camper, but we chose to order ours as simple (and lightweight) as possible with no options whatsoever (including deleting the normally standard Thetford cassette toilet). This gave us the opportunity to gain as much living space as possible and select components based on our specific wants and needs.
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46-Gallon Transfer Flow Fuel Tank
How many times have you passed a gas station wondering if you should turn back and top off the tank? Have you looked at those gasoline-filled 2-liter Coke bottles in Mexico and pondered what the percentage of cola versus gas is? Range anxiety is real. After having the luxury of a long-range fuel tank in our 1990 Toyota Pickup and the ability to skip sketchy gas stations or drive hundreds of additional kilometers off-pavement, we knew installing a larger tank was a priority for our 2008 Toyota Tundra.
Scheel-Mann Vario F Installation
Specifications
Power
5.7-liter 3UR-FE V8
6-speed automatic transmission
Suspension and Drive
5.29:1 axle gearing - Motive Gear front, Nitro Gear & Axle Rear
ARB Air Locker
Open front differential
Total Chaos stock-length upper control arms
Total Chaos stock-length lower control arms
Total Chaos leaf spring shackles
ARB BP-51 shocks
Deaver Suspension U748LXHD leaf springs
Timbren Active Off-Road bump stops front
Timbren Active Off-Road bump stops rear
TRD front sway bar
Wheels and Tires
Fifteen52 Traverse HD 17x8.5 wheels
Toyo Tires ATIII 35x12.50R17 tires
Recovery and Armor
C4 Fabrication Hybrid front bumper
TRD front skid plate
Interior
Scheel-mann Vario F front seats
Tuffy Security Products locking center console insert (modified 2014-22 Tundra version)
Blue Ridge Overland Gear 100-Series Land Cruiser gear attic
Quad Lock phone mount
Accessories
46-Gallon Transfer Flow fuel tank
Baja Designs LP9 Pro lights on front bumper
Baja Designs Squadron Pro amber fog lights
Baja Designs S2 SAE lights connected to factory fog switch
ARB Twin Motor air compressor mounted under hood
Slee Off Road ARB twin air compressor mount
Slee Off Road billet battery terminal extensions
SPOD Bantam X HD Universal power distribution system
Antigravity Batteries Group 27 lithium starting battery
Camper
Overland Explorer Vehicles Alpine camper
Dometic CFX3 55IM fridge/freezer
Zamp 100-watt Obsidian Solar Panels (3)
Overland Solar Bugout 130-watt portable solar panel
Antigravity Batteries DC-100-V1 lithium batteries (3)
Samlex America NTX-2000 pure sine wave inverter
Dometic CI20 induction cooktop
Guzzle H20 Stealth water filtration and purification system
STEP 22 Stingray Flat Box Mini
Fun fact. Some of the links above are affiliate links. That means a small percentage of the sale goes to us (for the coffee fund) at no extra cost to you. Neat, huh?!
Walkaround Video
In Asturias, Spain our friends Ibérica Overland filmed a quick walkaround video detailing our 2008 Toyota Tundra and Overland Explorer Vehicles Alpine camper.